Batch Crystallization

General Description

This operation model simulates batch crystallization in a stirred vessel. Crystallization can take place either by addition of a solvent, or by evaporation, or by simple cooling of the solution.

Unit Procedure Availability

      Batch Vessel Procedure in a Reactor

      Batch Vessel Procedure in a Seed Reactor

      Batch Vessel Procedure in a Bioreactor

      Batch Vessel Procedure in a Seed Bioreactor

      Batch Vessel Procedure in a Disposable Bioreactor

      Batch Vessel Procedure in a Disposable Seed Bioreactor

      Batch Vessel Procedure in a Fermentor

      Batch Vessel Procedure in a Seed Fermentor

      Batch Vessel Procedure in a Disposable Bioreactor

      Inoculum Preparation Procedure in a Rocking Bioreactor

      Inoculum Preparation Procedure in a Roller Bottle

      Inoculum Preparation Procedure in a T-Flask

      Inoculum Preparation Procedure in a Shake Flask

      Inoculum Preparation Procedure in a Test Tube

      Batch 3x3 Generic Box Procedure

      Batch 5x5 Generic Box Procedure

      Batch 10x10 Generic Box Procedure

Batch Crystallization: Modeling Calculations

Material Balances

During crystallization, one (or more) components will be converted from their soluble forms into their crystallized forms. Therefore, in order to be able to achieve the desired crystallization effect, you must have defined two distinct components: one to represent the soluble form (e.g., CaSO4) and one to represent the crystallized form (e.g., CaSO4-crystal).

The user specifies the crystallization yield, yp, of the main soluble product component and identifies its crystallized form. The crystallization yields, yi, of all other components (i) that crystallize are specified as a function of the product crystallization yield by a second-degree polynomial equation:

CrystallizationCompCrystYield.jpg 

eq. (A.6)

The heat of crystallization and the heat of evaporation should be specified at the reference temperature of 25 °C. If evaporation is considered, it is assumed that it takes place prior to crystallization.

Equipment Sizing

See Batch Vessel Operations: Equipment Sizing.

Vacuum Pump Power Consumption

See Vacuum Pump Auxiliary Equipment Calculations.

Batch Crystallization: Interface

The interface of this operation has the following tabs:

      Oper. Cond’s, see Batch Crystallization: Oper. Conds Tab

      Volumes, see Batch Vessel Operations: Volumes Tab

      Crystal. Data, see Batch Crystallization: Crystallization Data Tab

      Vent/Emissions, see Reaction Operations: Vent/Emissions Tab

      Labor, etc, see Operations Dialog: Labor etc. Tab

      Description, see Operations Dialog: Description Tab

      Batch Sheet, see Operations Dialog: Batch Sheet Tab

      Scheduling, see Operations Dialog: Scheduling Tab