Pollutant Categorization Guidelines

The following table is used to classify all raw materials and air pollutants into the appropriate category or sub-category. In some cases, a material may appear in more than one category. For example, heavy organics with vapor pressures less than 1 mmHg cold be detected (depending on temperature) by NJ Air Test Method 3 as a hydrocarbon and/or by Method 1as a liquid particulate. The material would be placed in the Total VOC category (sub-category: OTHER VOC) as well as in category Total Particulate (sub-category: LOC). Also, an acid may appear in both the Total Particulate category as well as the Acid Gases category depending on whether or the acid combines with water to form liquid particulate. If it is known that a material would not fall into any other categories and sub-categories double-listing is not required. However, double listing is recommended when there is uncertainty as to how the material will behave during a stack test. SuperPro Designer allows you to double-list materials into more than one categories.

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SuperPro Designer allows you to define up to five more categories (user-defined pollutant categories) in case your state regulations require you to do so. You can define these extra categories (along with their regulated limits) in the Emission Limits Dialog that appears when you select Preferences } Emission Limits from the flowsheet’ s context menu.

CATEGORY I

Total Particulate

Sub-Category

 

All materials which could not be detected under NJ Air Test Method 1

 

 

A. Infectious agents which require practices. safe equipment and facilities that constitute Biosafety Level 2 or higher (see Note 2)

BIOLOGICAL

 

B. Radionuclide as listed in N.JA.C. 7:28-6.5 which are contained particulates

RADIONUCLIDE

 

C. Compounds of hexavalent chromium which are particulates

Cr+6

 

D. Compounds of any of the following metals which particulates: Pb, Hg, Cd, Be, As, Ni, Cr (total)

METAL

 

E. Particulated which contain Asbestos

ASBESTOS

 

F. DIOXINS (see Note 3)

DIOXIN

 

G. Materials which are liquid organic compounds emitted as particulate

LOC

 

H. Hazardous Air Pollutants listed in Note 10

HAP-PARTICULATE

 

I. Particulates which are not included in A - H

OTHER-PARTCLTE

 

 

 

CATEGORY II

Total VOC (Volatile Organic Compound)

 

 

All materials which could not be detected under NJ Air Test Method 3 (see Note 6)

 

 

A. Vinyl Chloride Monomer

VCM

 

B. Materials which are toxic volatile organic substances listed in NJAC 7:27-17 Table 1

TVOS

 

C. Materials which are exempt volatile organic substances listed in NJAC 7:27-16.1 (see Note 4)

EVOS

 

D. Hazardous Air Pollutants listed in Note 10 except VCM

HAP-VOC

 

E. Volatile Organic Compounds which are not included in A through D

OTHER VOC

 

 

 

CATEGORY III

Acid Gases

Sub-Category

 

Materials that are acid gases and may be detected as a particulate using NJ Air Test Method 1 or as VOC using Method 3

 

 

A. Hazardous Air Pollutants listed in Note 8

HAP-ACID

 

B. Acid Gases which are not included in A. Includes, but is not limited to, F2 , SO3 and H2S

ACID

 

 

 

CATEGORY IV

Extraordinary Toxic Gases (ETG)

Sub-Category

 

A. Hazardous Air Pollutants listed in Note 9

HAP-GAS

 

B. Gases which are listed in Note 5

GAS

 

 

 

CATEGORY V

CO

Sub-Category

 

Carbon Monoxide

CO

 

 

 

CATEGORY VI

NOx

Sub-Category

 

Nitrogen Oxides includes N2O, NO, N2O3 , N2O4 , NO2 , N2O5 , N3O4 and NO3 (see Note 7)

NOx

 

 

 

CATEGORY VII

SO2 

Sub-Category

 

Sulfur Dioxide

SO2 

 

 

 

 

 

 

CATEGORY VIII

Base Gases

Sub-Category

 

Materials which are base gases and may not be detected as a particulate using NJ Air Test Method 1 or as VOC using Method 3. Includes but is not Limited to NH3 .

BASE

Notes

1.   All air pollutants and raw materials are characterized using these standardized categories. Materials which are not accurately described by the above categories and sub-categories may either be listed individually or be included under one of additional five user-defined categories that SuperPro Designer allows you to introduce (for more information on how to do that , see Emission Limits Dialog dialog). This listing excludes distillates of air as defined in NJAC 7:27-8.1. The addition of categories and sub-categories after approval may require an alteration to the permit and certificate for the process.

2.   This sub-category includes infectious agents requiring practices, safety equipment and facilities that constitute Biosafety Level 2 or higher. See HHS Publication No. (NIH 88-8395, 2nd Edition (May 1988)).

3.   The Dioxin sub-category will include the following isomers of chlorinated dibenzo-p-dioxin (CDDs) and chlorinated dibenzofurans (CDFs):
2,3,7,8 – TCDD, 2,3,7,8 – TCDF
1,2,3,7,8 – PeCDD, 1,2,3,7,8 – PeCDF
1,2,3,4,7,8 – HxCDD, 2,3,4,7,8 – PeCDF
1,2,3,7,8,9 – HxCDD1,2,3,4,7,8 – HxCDF
1,2,3,6,7,8 – HxCDD1,2,3,7,8,9 – HxCDF
1,2,3,4,6,7,8 – HpCDD, 1,2,3,6,7,8 – HxCDF
2,3,4,6,7,8 – HxCDF
1,2,3,4,6,7,8 – HpCDF
1,2,3,4,7,8,9 – HpCDF
Source: EPA 625/3-87/012,Interim Procedures for Estimating Risks Associated with Exposures to Mixtures of Chlorinated p- Dioxins and Dibenzofurans (CDDs and CDFs) p.11.

4.   Includes the following:
Methane
Trichlorofluoromethane, 1,1,2-Trichloro-1,2,2,-Trifluoroethane
Dichlorodifluoromethane,1,2,-Dichloro-1,1,2,2 Tertafluoroethane
Chlorodifluoromethane, Chloropentafluoroethane, Trifluoromethane.

5.   Extraordinary Toxic Gases are defined as the following chemicals:

Name

CAS Number

Boron Trichloride (BCl3)

10294-34-5

Boron Trifluoride (BF3)

7637-07-2

Bromine Chloride (BrCl)

13863-41-7

Chlorine Pentafluride (ClF5)

13637-63-3

Chlorine Trifluoride (ClF3)

7790-91-2

Doborane (B2H6)

19287-45-7

Dichlorosilane (H2Cl2Si)

4109-96-0

Hydrogen Selenide (H2Se)

7783-07-5

Nitrogen Trifluoride (NF3)

7783-54-2

Oxygen Difluoride (OF2)   

7783-41-7

Ozone (O3)   

10028-15-6

Perchloryl Fluoride (ClFO3)   

7616-94-6

Phosphorous Trifluoride (PF3)   

7783-55-3

Selenium Hexafluoride (SeF6)   

7783-79-1

Stibine (SbH3)   

7803-52-3

Sulfur Tetrafluoride (SF4)   

7783-60-0

Sulfuryl Fluoride (SF2O2)   

2699-79-8

Tellurium Hexafluoride (TeF6)   

7783-80-4

Tetrafluorohydrazine (N2F4)   

10036-47-2

6.   CO2 is NOT a VOC.

7.   Nitrogen Oxides are as follows: N2O (nitrous oxide), NO (nitric oxide), N2O4 (dinitrogen tetroxide or nitrogen peroxide), NO2 (nitrogen dioxide), N2O5 (dinitrogen pentoxide), N3O4 (trinitrogen tetroxide) and NO3 (nitrogen trioxide).

8.   Includes the following chemicals:

Name

CAS Number

Chlorine

7782505

Hydrogen Chloride

   7647010

Hydrogen Fluoride

7664393

9.   Includes the following chemicals:

Name

CAS Number

Phosphine (PH3)   

7803-51-2

Arsine (AsH3)   

   7784-42-1

10.  Includes the following chemicals (from the Clean Air Act Amendments of 1990 list of Hazardous Air Pollutants):

Name

CAS Number

Acetaldehyde

75070

Acetamide

60355

Acetonitrile   

75058

Acetophenone

98862

2-Acetylaminofluorene   

53963

Acrolein   

107028

Acrylamide   

79061

Acrylic Acid   

79107

Acrylonitrile   

107131

Allyl chloride

107051

4-Aminobiphenyl   

92671

Aniline   

62533

o-Anisidine   

90040

Asbestos   

1332214

Benzene (including benzene from gasoline)   

71432

Benzidine   

92875

Benzotrichloride

98077

Benzyl Chloride

100447

Biphenyl   

92524

Bis (2-ethylhexyl) phthalate (DEHP)   

117817

Bis (chloromethyl) ether   

542881

Bromoform   

75252

1,3-Butadiene   

106990

Calcium cyanamide   

156627

Caprolactam   

105602

Captan   

133062

Carbaryl   

63252

Carbon disulfide   

75150

Carbon tetrachloride   

56235

Carbonyl sulfide   

463581

Catechol   

120809

Chloramben   

133904

Chlordane   

57749

Chloroacetic acid   

79118

2-Chloroacetophenone   

532274

Chlorobenzene   

108907

Chlorobenzilate   

510156

Chloroform   

67663

Chloromethyl methyl ether   

107302

Chloroprene   

126998

Cresols/Cresylic acid (isomers and mixtures)   

1319773

o-Cresol   

95487

m-Cresol   

108394

p-Cresol   

106445

Cumene   

98828

2,4-D, salts and esters   

94757

DDE   

3547044

Diazomethane   

334883

Dibenzofurans   

132649

1,2-Dibromo-3-chloropropane   

96128

Dibutylphthalate   

84742

1,4-Dichlorobenzene(p)   

106467

3,3-Dichlorobenzidene   

91941

Dichloroethyl ether (Bis(2-chloroethyl)ether)

111444

1,3-Dichloropropene   

542756

Dichlorovos   

62737

Diethanolamine   

111422

N,N-Diethyl aniline (N,N-Dimethylaniline)   

121697

Diethyl Sulfate   

64675

3,3-Dimethoxybenzidine   

119904

Dimethyl aminoazobenzene   

60117

3,3’ - Dimethyl benzidine   

119937

Dimethyl carbomoyl chloride   

79447

Dimethyl formamide   

68122

1,1-Dimethyl hydrazine   

57147

Dimethyl phthalate   

131113

Dimethyl sulfate   

77781

4,6-Dinitro-o-cresol, and salts   

534521

2,4-Dinitrophenol   

51285

2,4-Dinitrotoluene   

121142

1,4-Dioxane (1,4-Diethyleneoxide)   

123911

1,2-Diphenylhydrazine   

122667

Epichlorohydrin (1-Chloro-2,3-epoxypropane)   

106898

1,2-Epoxybutane   

106887

Ethyl acrylate   

140885

Ethyl benzene   

100414

Ethyl carbamate (Urethane)   

51796

Ethyl chloride (Chloroethane)   

75003

Ethylene dibromide (Dibromoethane)   

106934

Ethylene dichloride (1,2-Dichloroethane)   

107062

Ethylene glycol   

107211

Ethylene imine (Aziridine)   

151564

Ethylene oxide   

75218

Ethylene thiourea   

96457

Ethylidene dichloride (1,1-Dichloroethane)   

75343

Formaldehyde   

50000

Heptachlor   

76448

Hexachlorobenzene   

118741

Hexachlorobutadine   

87683

Hexachlorocyclopentadine   

77474

Hesachloroethane   

67721

Hexamethylene-1,6-diisocyanate   

822060

Hexamethylphosphoramide   

680319

Hexane   

110543

Hydrazine   

302012

Hydrochloric acid   

7647010

Hydrofluoric acid   

7664393

Hydroquinone   

123319

Isophorone   

78591

Lindane (all isomers)   

58899

Maleic anhydride   

108316

Methanol   

67561

Methoxchlor   

72435

Methyl bromide (Bromomethane)   

74839

Methylchloride (Chloromethane)   

74873

Methyl chloroform (1,1,1-Trichloroethane)   

71556

Methyl ethyl ketone (2-Butanone)   

78933

Methyl hydrazine   

60344

Methyl iodide (Iodomethane)   

74884

Methyl isobutyl ketone (Hexone)   

108101

Methyl isocyanate   

624839

Methyl methacrylate   

80626

Methyl tert butyl ether   

1634044

4,4-Methylene bis (2-chloroaniline)   

101144

Methylene chloride (Dichloromethane)   

75092

Methylene diphenyl disocyanate (MDI)   

101688

4,4’-Methylenedianiline   

101779

Naphtalene   

91203

Nitrobenzene   

98953

4-Nitrobiphenyl   

92933

4-Nitrophenol   

100027

2-Nitropropane   

79469

N-Nitroso-N-methylurea   

684935

N-Nitrosodimethylamine   

62759

N-Nitrosomorpholine   

59892

Parathion   

56382

Pentachloronitrobenzene (Quintobenzene)   

82688

Pentachlorophenol   

87865

Phenol   

108952

p-Phenylenediamine   

106503

Phosgene   

75445

Phosphorus   

7723140

Phthalic anhydride   

85449

Polychlorinated biphenyls (Aroclors)   

13336363

1,3-Propane sultone   

1120714

beta-Propiolactone   

57578

Propionaldehyde   

123386

Propoxur (Baygon)   

114261

Propylene dichloride (1,2-Dichloropropane)   

78875

Propylene oxide   

75569

1,2-Propylenimine (2-Methylaziridine)   

75558

Quinoline   

91225

Quinone   

106514

Styrene   

100425

Styrene oxide   

96093

2,3,7,8-Tetrachlorodibenzo-p-dioxin

 

1,1,2,2-Tetrachloroethane

79345

Tetrachloroethylene (Percyoroethylene)

127184

Titanium tetrachloride

7550450

Toluene

108883

2,4-Toluene diamine

95807

2,4-Toluene diisocyanate

86919

o-Toluidine

95534

Toxaphene (Chlorinate camphene)

8001352

1,2,4-Trichlorobenzene

120821

1,1,2-Trichloroethane

79005

Trichloroethylene

79016

2,4,5-Trichlorophenol

95954

2,4,6-Trichlorophenol

88062

Triethylamine

121448

Trifluralin

1582098

2,2,4-Trimethylpentane

540841

Vinyl acetate

108054

Vinyl bromide

593602

Vinyl chloride

75014

Vinylidene chloride (1,1-Dichloroethylene)

75354

Xylenes (isomers and mixture)

1330207

o-Xylenes

95476

m-xylenes

108383

p-xylenes

106423

Antimony Compounds

 

Arsenic Compounds (inorganic)

 

Beryllium Compounds

 

Cadmium Compounds

 

Chromium Compounds

 

Cobalt Compounds

 

Cyanide Compounds (see note a)

 

Glycol ethers (see note b)

 

Lead Compounds

 

Manganese Compounds

 

Mercury Compounds

 

Nikel Compounds

 

Polycyclic Organic Matter (see note c)

 

Selenium Compounds

 

 

Notes: For all listings above which contain the word “compounds” and for glycol ethers, the following applies: Unless otherwise specified, these listings are defined as including any unique chemical substance that contains the names chemical (i.e. antimony, arsenic, etc.) as part of that chemicals infrastructure.

a)  X’CN where X-H’ or any other group where a formal dissociation may occur. For example, KCN or Ca (CN)2

b)  Includes mono- and di- ethers or ethylene glycol, diethylene glycol, and triethylene glycol R-(OCH2CH2)n-OR’ where:
n = 1,2 or 3
R = alkyl or aryl group
R’ = R,H or groups which when removed yield glycol ethers of the structure R-(OCH2CH)n-OH. Polymers are excluded from the glycol category.

c)   Includes organic compounds with more than one benzene ring, and which have a boiling point greater or equal to 100 ºC.