Injection Molding: Oper. Conds Tab

InjMoldingOperConds.jpg
Variable Definitions, Ranges and Default Values

The following table shows a brief description of the variables appearing in this tab. The table also displays their default values and their generally acceptable range:

Variable

Default Value

Range

 

Actual Output Capacity (entities/h)

0.0

Positive

Part Cooling Time (sec)

0.0

Positive

Injection Time (sec)

1.5

Positive

Hold Time (sec)

6.0

Positive

Clamp Open-Close-Eject Time (sec)

5.0

Positive

Set Part Cycle Time
Check this box to set the part cycle time.

No

Yes/No

Part Cycle Time (sec)

12.5

Positive

Operating Output (entities/h)

0.0

Positive

Capacity Utilization (%)

0.0

Positive

Heat Distortion Temp. (°C)

32.2

Positive

Mold Temp. (°C)

26.7

Positive

Melt Temp. (°C)

232.0

Positive

Duty (kcal/h)
The heat transfer rate of the cooling agent.

0.0

Positive

Cooling Agent Name
Indicates the cooling agent used for the operation. Click on the list box to bring up a list of available cooling agents in order to select one.

<Chilled Water>

Any Cooling Agent

Inlet Temp. (oC)
The inlet temperature of the cooling agent.

5.0

Positive

Outlet Temp. (oC)
The outlet temperature of the cooling agent.

10.0

Positive

Shot Weight (g)

0.0

Positive

Set Total Plasticating Time
Check this box to set the total plasticating time.

No

Yes/No

Total Plasticating Time (sec)

0.0

Positive

Set Max. Cavity Pressure
Check this box to set the maximum cavity pressure.

No

Yes/No

Max. Cavity Pressure (bar)

0.0

Positive

Set Max. System Pressure
Check this box to set the maximum system pressure.

No

Yes/No

Max. System Pressure (bar)

0.0

Positive

Set Max. Clamp Force
Check this box to set the maximum clamp force.

No

Yes/No

Max. Clamp Force (N)

0.0

Positive

Symbol Key: User-specified value (always input); Calculated value (always output); Sometimes input, sometimes output

Specification Choices / Comments

The following list describes the available specification choices in this tab; for more details on how these are implemented, see Injection Molding: Modeling Calculations.

Actual Output Capacity Options...

The Actual Output Capacity of the unit is either specified by the user or calculated (the default) based on the Part Cycle Time.

Part Cycle Time Options...

The Part Cycle Time by default is calculated by the program as the sum of part cooling time, injection time, hold time, and clamp open-close-eject time. However, the user also has the option to specify the part cycle time by clicking on the corresponding check box.

Other Options...

The values of the following variables are, by default, calculated by the program: Total Plasticating Time, Maximum Cavity Pressure, Maximum System Pressure, and Clamp Force. However, the user also has the option to specify any of the above variables by clicking on the corresponding check boxes.